View Full Version : Disc brake conversion
BIGRAM
01-31-2010, 10:47 PM
I'd like to convert my Dana 70 to disc brakes. Other than the EGR kit, is there anything more affordable?
fabricator
01-31-2010, 11:05 PM
Whats a EGR kit do?
I've put disc brakes on toyota's
a 87 chevy daily driver...14 bolt
and currently my 01 Dodge daily driver
it has a 70
did change to a larger master cylinder on the Dodge
thats it
BIGRAM
01-31-2010, 11:09 PM
What parts would I need to locate for the swap?
EGR Performance Brakes sell a conversion kit for like $900.
Hope Springs Hauler
01-31-2010, 11:43 PM
Take a look at blackbirdcustomtrucks.com
BIGRAM
02-01-2010, 12:00 AM
That's a little better.
What are thoughts of a single rotor/caliper at the rear yoke. Good / Bad ?
Hope Springs Hauler
02-01-2010, 12:21 AM
I think that it would get smashed on a traditional pinion. It works on Rocks 'cause of the topload design
BIGRAM
02-01-2010, 12:44 AM
I thought that may be the case.
Thanks for the input.
carwash
02-01-2010, 02:35 AM
don't buy a kit... buy some weld on/bolt on brackets, get you some rotors and calipers and away you go. the peeps that sell the kits are just doing the legwork for you, and charging you a few hundred bucks for their time. Source the parts and get it done.
Trigger
02-01-2010, 07:18 AM
I agree with Carwash. I bought my brackets from Great Lakes Off Road and they worked out nice.
Here is a write-up from on the Dana 70 conversion on Off-Road.com. They used 77 K20 rotors and calibers, but I was told by Great Lakes to ask for 1985 stuff.
http://www.off-road.com/trucks4x4/article/articleDetail.jsp?id=186511
fabricator
02-01-2010, 07:55 AM
have never spent more than 200 on any swap
get brackets and spend your money elsewhere
BIGRAM
02-01-2010, 12:06 PM
That'll be my plan then. I haven't done it but I need to start somewhere.
That's a good piece of reading, So easy a caveman can do it!!
KennyTJ
02-01-2010, 06:11 PM
What parts would I need to locate for the swap?
EGR Performance Brakes sell a conversion kit for like $900.
I'll do it for ya for $899 labor included!!!!!
:D
BIGRAM
02-01-2010, 06:29 PM
I'm going to tackle this one on my own, Thanks though.
KennyTJ
02-01-2010, 09:48 PM
I'm going to tackle this one on my own, Thanks though.
I was making a funny ;)
NAPA (or your favorite local autoparts, all pretty close in price)
1975 Chevy 2500/3500 loaded (w/hardware and pads) calipers - $42.99 ea. (after core exchange, they'll take any old core just dig some up!)
1975 Chevy 2500/3500 rotors - $37.99 ea.
Rubber hoses for calipers 12" w/hardware - $15 ea.
hardlines (hand formable) and brass "T" fitting - $20 total
Roughstuff Specialties
brackets w/bolts - $45 per pair (with Pirate4x4 10% discount)
So $257 for all parts for 1 ton disc brakes for a rear axle. You may need a Master Cylinder upgrade depending on your vehicle. I got a 2004 Dodge Ram 3500MC w/big reservoir for my TJ for $109.99 at NAPA. For our YJ I got a 1968 Corvette MC (yes it was a bolt up!) for $16.99 at NAPA. You may need a metering valve if your peddal stroke is to long but they are cheap too.
Like everyone was saying the $900 kit os way tooooo much. I've done a 14Bolt rear and a Dana 60 rear just this winter for the Jeeps and it was a bolt up affair. I did make some tabs to hold the rubber lines in place for the hard line connection, but very sinple fab. It was $55 for the braided 12" caliper lines for a pair if you want to upgrade from rubber. I have also done this on 3 different 8.8 swaps.... supper easy.
Here is a pic of the 14b for a TJ I did (during mock up)..
http://i211.photobucket.com/albums/bb175/kcflannery/utf-8BSU1HMDAwMjgtMjAwOTExMTgtMTc0M.jpg
Here's the last 8.8 for a TJ I did..
http://i211.photobucket.com/albums/bb175/kcflannery/100_9129.jpg
The 8.8 parts were dang near same price as the big stuff!!!
BTW- replace all the hub/axle bearings and seals while your at it, it's not expensive either.
The big 4 wheel disc brakes ROCK! especially with big heavier tires!
:beers:
BIGRAM
02-01-2010, 10:59 PM
Yeah, I figured you was pulling my chain.
Thanks for the parts list, that will make it much easier. I'll let you know how the process goes. I guess I'll have to paint mine all pretty as well.
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