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-   -   The Copper CJ (https://www.cincyoffroad.com/forumOLDVB3/showthread.php?t=1288)

carwash 12-16-2007 12:49 AM

The Copper CJ
 
Been working on this build for a bit now... slowly. Customer is in no hurry, and that's good...

It's been a good time, but quite time consuming (read no time to work on my crawler) but that's what business is about i guess. My crap can wait.

On the list was rock sliders, with cage tie-ins to frame, rocker guards, redone rear cage with bracing added to the front cage and dash bar, seat mounts tied to frame to accomadate new PRP seats, rear bumper, paint inside of tub, paint all new parts hammered silver along with front bumper. There will probably be more stuff added as we get close to done. I'm happy with the way things are turning out so far.

Here are some pics!

Here it is as it came into the shop
http://www.complete4x4.com/ImageFoli...J/P1000455.jpg
http://www.complete4x4.com/ImageFoli...J/P1000460.jpg
http://www.complete4x4.com/ImageFoli...J/P1000461.jpg

Here are the before pics of the cage
http://www.complete4x4.com/ImageFoli...J/P1040343.jpg
http://www.complete4x4.com/ImageFoli...J/P1040345.jpg
http://www.complete4x4.com/ImageFoli...J/P1040346.jpg

carwash 12-16-2007 12:54 AM

In progress, and then out of the rig for finish weld and paint
http://www.complete4x4.com/ImageFoli...J/P1040352.jpg
http://www.complete4x4.com/ImageFoli...J/P1040389.jpg
http://www.complete4x4.com/ImageFoli...J/P1040390.jpg
http://www.complete4x4.com/ImageFoli...J/P1040391.jpg
http://www.complete4x4.com/ImageFoli...J/P1040395.jpg
http://www.complete4x4.com/ImageFoli...J/P1010181.jpg
http://www.complete4x4.com/ImageFoli...J/P1010182.jpg
http://www.complete4x4.com/ImageFoli...J/P1010183.jpg
http://www.complete4x4.com/ImageFoli...J/P1010188.jpg
http://www.complete4x4.com/ImageFoli...J/P1010191.jpg

carwash 12-16-2007 12:54 AM

I would have hated to see this customer have to utilize this original cage in a roll with seeing the missing welds and the fact that the floor under the B-pillar feet was almost completely gone from rust. The rust images are a strong argument in favor of tying your cage to the frame...

http://www.complete4x4.com/ImageFoli...J/P1010192.jpg
http://www.complete4x4.com/ImageFoli...J/P1010157.jpg
http://www.complete4x4.com/ImageFoli...J/P1010155.jpg
http://www.complete4x4.com/ImageFoli...J/DSC00390.jpg
http://www.complete4x4.com/ImageFoli...J/DSC00392.jpg

carwash 12-16-2007 01:18 AM

Slider and frame tie-in fab...

http://www.complete4x4.com/ImageFoli...J/DSC00394.jpg
http://www.complete4x4.com/ImageFoli...J/DSC00394.jpg
http://www.complete4x4.com/ImageFoli...J/P1040369.jpg
http://www.complete4x4.com/ImageFoli...J/P1040368.jpg


http://www.complete4x4.com/ImageFoli...J/P1040366.jpg
http://www.complete4x4.com/ImageFoli...J/P1040401.jpg
http://www.complete4x4.com/ImageFoli...J/P1010167.jpg
http://www.complete4x4.com/ImageFoli...J/P1010168.jpg
http://www.complete4x4.com/ImageFoli...J/P1010170.jpg

carwash 12-16-2007 01:30 AM

Rear bumper build...

http://www.complete4x4.com/ImageFoli...J/P1010159.jpg
http://www.complete4x4.com/ImageFoli...J/P1010161.jpg
http://www.complete4x4.com/ImageFoli...J/P1010162.jpg
http://www.complete4x4.com/ImageFoli...J/P1010163.jpg

http://www.complete4x4.com/ImageFoli...J/P1010173.jpg
http://www.complete4x4.com/ImageFoli...J/P1010175.jpg
http://www.complete4x4.com/ImageFoli...J/P1010180.jpg


and a shot of the front bumper... built this about a year ago for this same customer, now just painting it to match.

http://www.complete4x4.com/ImageFoli...J/P1010194.jpg

fabricator 12-16-2007 03:07 AM

looks good...
slider and frame tie in = a bunch o work.

sarge 12-16-2007 06:37 AM

Looks good Mike ,

you going to do anything about that Rock Tattoo / soup bowl in the rocker ?

tjjeepjeep 12-16-2007 07:00 AM

Looks great Mike!

GPER 12-16-2007 09:00 AM

Those rocker/ cage tie ins are sweet.

carwash 12-16-2007 09:07 AM

Quote:

Originally Posted by fabricator (Post 9724)
looks good...
slider and frame tie in = a bunch o work.

yes, takes a while to get it all lined up and correct, then gotta pull it all out and weld it all up, hoping that it all the tacks hold in the pullout... then hope that in welding it all up, it didn't tweak from the heat... ugh.

Yes a lot of work, but very rewarding with how they turned out.

I will call you tomorrow Rob about cutter my rocker plates... i have my needed measurments.

carwash 12-16-2007 09:08 AM

Quote:

Originally Posted by sarge (Post 9725)
Looks good Mike ,

you going to do anything about that Rock Tattoo / soup bowl in the rocker ?

there's one on each side... he dropped it down onto a rock ledge, first run out after the new paint...

covering them up with 3/16 or 1/4 rocker plates...

94Dodge Truggy 12-16-2007 09:38 AM

Very nice work! When can we see this copper beast wheel?

eighty3bronco 12-16-2007 09:49 AM

I love that hammer finish on the sliders, stinger and rear bumper!!!

Coby 12-16-2007 02:21 PM

vedday nice! High-5. I need to come down and check it out. Whats the word on his motor?

BiggDaddy 12-16-2007 03:35 PM

Rear Bumper
 
What's with the plating and bolts on the back side of the rear bumper? Are you going to bolt it on? I'm in the process of making very similar bumpers out of the same stuff. Really thick rectangular tubing.

BiggDaddy

carwash 12-16-2007 07:19 PM

Quote:

Originally Posted by BiggDaddy (Post 9738)
What's with the plating and bolts on the back side of the rear bumper? Are you going to bolt it on? I'm in the process of making very similar bumpers out of the same stuff. Really thick rectangular tubing.

BiggDaddy

yes, the bolts go thru the rear crossmember and thread right into those plates, big 1/2 inch bolts, 12 total, should hold just fine.

carwash 12-16-2007 07:19 PM

Quote:

Originally Posted by 94Dodge Truggy (Post 9730)
Very nice work! When can we see this copper beast wheel?

This year i'm sure... he will probably do quite a few trips.

carwash 12-16-2007 07:20 PM

Quote:

Originally Posted by Coby (Post 9735)
vedday nice! High-5. I need to come down and check it out. Whats the word on his motor?

motor is done and ready to be put back in...

for those of you that don't know, its a ridiculously built small block 400... very strong...

carwash 12-16-2007 07:20 PM

thanks for the props everybody.

94Dodge Truggy 12-16-2007 08:19 PM

So it has a chevy in it :(

carwash 12-16-2007 09:57 PM

Quote:

Originally Posted by 94Dodge Truggy (Post 9754)
So it has a chevy in it :(

yes, its the only way to get real power and dependability out of a jeep...

hahah

itbrokeagain 12-17-2007 01:51 PM

We have several chevys at work. I would never own one or stick a chevy engine in anything.

TrooperII 12-17-2007 05:18 PM

I like the Rust color.

whats the diamond plate on the back for? Ha Ha:D

love them cJ's

all looks sweet. keep it up.

carwash 01-18-2008 09:25 AM

cage painted and ready for install... painting hammered onto tubing sucks...

http://www.complete4x4.com/ImageFoli...J/P1010199.jpg

http://www.complete4x4.com/ImageFoli...J/P1010202.jpg

motor back from the builder and ready for install, with new serpentine belt system installed...

http://www.complete4x4.com/ImageFoli...J/P1010203.jpg

http://www.complete4x4.com/ImageFoli...J/P1010204.jpg

Atlas and 700R4 to be put in and custom x-member fabbed...

http://www.complete4x4.com/ImageFoli...J/P1010210.jpg

http://www.complete4x4.com/ImageFoli...J/P1010211.jpg

http://www.complete4x4.com/ImageFoli...J/P1010212.jpg

interior prepped for paint

http://www.complete4x4.com/ImageFoli...J/P1010206.jpg

http://www.complete4x4.com/ImageFoli...J/P1010207.jpg

http://www.complete4x4.com/ImageFoli...J/P1010208.jpg

http://www.complete4x4.com/ImageFoli...J/P1010209.jpg

taped off and any bare metal primed

http://www.complete4x4.com/ImageFoli...J/P1010213.jpg

http://www.complete4x4.com/ImageFoli...J/P1010214.jpg

http://www.complete4x4.com/ImageFoli...J/P1010217.jpg

http://www.complete4x4.com/ImageFoli...J/P1010218.jpg

cage installed, all parts reassembled, seats bolted in, etc...

http://www.complete4x4.com/ImageFoli...J/P1010223.jpg

http://www.complete4x4.com/ImageFoli...J/P1010225.jpg

http://www.complete4x4.com/ImageFoli...J/P1010227.jpg

http://www.complete4x4.com/ImageFoli...J/P1010228.jpg

http://www.complete4x4.com/ImageFoli...J/P1010229.jpg

some close ups...

http://www.complete4x4.com/ImageFoli...J/P1010230.jpg

http://www.complete4x4.com/ImageFoli...J/P1010231.jpg

http://www.complete4x4.com/ImageFoli...J/P1010233.jpg


Still have to drop motor/trans/tcase in, make crossmember, and put on the side plates to cover that body damage. I think it's turning out really nice.

kyrel69 01-18-2008 09:29 AM

looks nice,,, owner should like what you have done


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