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I just used a piece of angle iron (for the underside of the axle) and used some cardboard to make a template & cut it up with a slitter wheel. they ended up looking like an arrow before I welded them on. The top side I just made some cardboard templates and made sure the knuckle wouldn't hit them at stop to stop rotation.
I don't know why anyone buys gussets, I always seem to have more time than money.
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