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Old 11-01-2009, 11:24 PM   #1
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Lazarus - Back from the Dead

I could have swore i made a thread about this Jeep build already, but I have searched for an hour, and came up empty, so here goes.

Picked this rig up from Steve Waters, who got it from Shane I believe.... Was a true basket case when it rolled my way, needing a lot of love.

I was gonna build it for myself to have a streetable/trail jeep, but decided that i really didn't need that, so i sold it to my Mother in Law and her boyfriend Dave. Cool part is that i still get to build it, and that's what i really love, so all is good to go.

Some specs... came to me partially assembled, parts flying off, hanging off, engine on a stand, etc.... Came with a 350 (unknown condition) as well as a tpi350 with Siamese runner and aftermarket throttle body, etc... If you know Uncle Holley, you know the motor. Yes, that one. 60 front, 14 bolt rear, Hummer wheels, 2" spacers all around, tub, grill, tube fenders, some awful seats, and that's about it.

First order of business was compete tear down, and removal of all the stuff that was poorly done. Missed welds, outboarding not wide enough, poor anti wrap fab, etc.... Plans are reversed XJ rear springs, YJ fronts, new shackles, new outbarding blocks, front bumper to widen the outboard mounting area.... blah blah blah, paint it all, put it back together, etc... just another 1 ton jeep build i guess. How bout some pics....

How it came to me...






Tub takes a ride to get some love and paint from Dave





Into the shop for tear down and rebuild...





Some of the crap I am dealing with on this rig...







Out with the old, with some help from Max....





Flipped to access the stuff to cut off easier...





The axles... in need of some love as well..



So, stay tuned, this ones should move pretty fast.
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Old 11-02-2009, 11:28 AM   #2
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Here we go again....... You should have bought mine. Would have made you a deal. Uncle Holly had a pretty sweet motor. This will be good.
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Old 11-02-2009, 12:26 PM   #3
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So like a year and a half or so on the completion date are you thinking?
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Old 11-02-2009, 12:29 PM   #4
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So like a year and a half or so on the completion date are you thinking?
he said it. but you knew the rest of us were thinking it...
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Old 11-02-2009, 12:43 PM   #5
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Old 11-02-2009, 01:25 PM   #6
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Ejs 2012
Call it 20xx and you'll be a lot happier.
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Old 11-02-2009, 01:42 PM   #7
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Quote:
Originally Posted by 94Dodge Truggy View Post
So like a year and a half or so on the completion date are you thinking?
It won't, but what if it does take that long? Some sort of issue for ya'? Would everyone rather i didn't share my slow ass builds? Go buy a jeep, it's faster right? This is for a "customer" so things will progress a little quicker, but i will be depending on him to do all the body work etc, so that may hang me up.

I will say it again, show me what you all have built in less time... would love to see.
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Old 11-02-2009, 02:20 PM   #8
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If you ever need a hand Mike, give me a shout. Be there in 5 minutes
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Old 11-02-2009, 02:35 PM   #9
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Thanks Brad, good to know. A lot of my work is done late at night, starting about 9:30. When most people are winding down, I'm cranking it up.

Will probably do some frame reinforcements in some spots tonight. Had some nasty metal below the areas I had to cut off. Plasma took a ****, and the torch is sometimes unkind to surrounding metals. Have to build new outboarding for the new front springs as well, which will mean cutting off the front "bumper" and remaking that, as it isn't wide enough at this point.
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Old 11-02-2009, 02:39 PM   #10
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I love seeing your buildups so keep em coming. I will try to be easy on you from now on. I apologize. :(
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Old 11-02-2009, 09:01 PM   #11
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It won't, but what if it does take that long? Some sort of issue for ya'? Would everyone rather i didn't share my slow ass builds? Go buy a jeep, it's faster right? This is for a "customer" so things will progress a little quicker, but i will be depending on him to do all the body work etc, so that may hang me up.

I will say it again, show me what you all have built in less time... would love to see.
Don't get your panties in a bunch. I was ragging on you for the last build and because the buggy turned out so well. (Having seen your exhaust at the CORE/TS deal in August, I ripped mine out and copied your 50 setup.)

Keep up the good work.
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Old 11-03-2009, 02:29 AM   #12
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Tonight's work sucked the balls, and not in the good kind of ball sucking way...

Cut the H1 runflat's off for Dave's wheels. I had some concerns leaving them in, as he is only running 40" tires. That doesn't put much space between that magnesium and the rubber when aired way down. I think a runflat is was cut my tire in Harlan, and I run 44's...

So, used my convertible bandsaw to cut the major part off, then took the 4.5 grinder to them to knock it down the rest of the way, then used a 4.5 flap wheel to take all the sharp edges off.













So, contrary to popular belief, the magnesium does not burst into flames and explode when you cut it. It doesn't catch on fire with the inability to be extinguished, etc. So, just out of curiosity, I took some shavings and made a little pile, and took a lighter to it. Took a second to catch, but then it did burn pretty bright, but burned out rather quickly. I took a bigger chunk and tried to catch it on fire, no luck. So, not as dangerous as people once thought. I did save all the scrap huge chunks and a tin of powder and shavings from teh cutting and grinding. Next hot campfire, I'ma toss the **** in there, see if it will burn. Leads me to believe that they are made from some sort of magnesium alloy and not pure mag... will see if i can find out, just for reference...

This whole process for the 8 half runflats took me about 2 hours. Not too bad i guess. Not looking forward to it, but I have to do it all over again with my own rig in a few days.... ugh.
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Old 11-02-2009, 01:39 PM   #13
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Quote:
Originally Posted by itbrokeagain View Post
Here we go again....... You should have bought mine. Would have made you a deal. Uncle Holly had a pretty sweet motor. This will be good.
Would it have come with the sweet ass plumbing pipe grab handle? No deal if not...

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Old 11-03-2009, 02:57 PM   #14
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Quote:
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Would it have come with the sweet ass plumbing pipe grab handle? No deal if not...

It is very custom. I can make you one if you want.
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Old 11-04-2009, 02:44 AM   #15
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I would love one... do i get to choose color?
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Old 11-04-2009, 02:54 AM   #16
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Had school til 10 tonight, then hit the shop to knock out a couple hours.... Dave brought his hummer shells back, all beadblasted and ready to go. I welded the rock rings into the outer shells... now the fun part, reassembly.







Started my frame repair tonight as well. The areas of swiss cheese will be sleeved with c-channel. I made the channel from rect stock. Found some in my piles and piles of stock that has the right ID to go over the existing OD. Cut the one end off, making a sweet C that will slide down over the frame, once i notch out the areas for the rock sliders and body mounts.









Once welded in place, should stiffen things up extremely, and make a nice solid area to mount the new custom crossmember to. got too late, and I didn't feel like cutting steel anymore... this is the first of about 6 i need to make...
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Old 11-02-2009, 06:35 PM   #17
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Am I seeing things wrong ? what is up with that anti-wrap bar ????
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Old 11-02-2009, 07:50 PM   #18
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My favorite part is that the anti-wrap bar has a bushing and bolts to some tabs,and its welded to the axle right under the bushing!
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Old 11-02-2009, 08:34 PM   #19
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yeah, spacers cuz the wheels aren't recentered. They are 2" all around, which often isn't enough, but we will see. Hell I used to run 4" spacers on the back of the pumpkin to clear the coilovers.

No idea what the hell someone was thinking with this anti wrap bar. The bushing is just welded to the crossmember. It's pure awesome. There is that kind of stuff all over this rig.

Heading out shortly to start cutting the mag runflats down... Imma keep this **** for the next campfire... It's no flashbang, but should be some good fireworks i hear.
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