problems

tree_bashed_sammy · 09-10-2008, 01:37 PM

i have a sammy and i put yota axles under it with 456 gears i got 6.1 gears in the transfer case and 33/12.50 boggers on it now im havin a problem with when i take it out i brake my transfer case mounts on the frame and have threw my rear drive shaft twice and i get it fixed and it breaks again so i dunno if it my buddys work that keeps failing or what maybe im just geared way to low and thats what is causeing it i was just wanting some outside input to how to fix my problems with it thanks for your input

jfiscus · 09-10-2008, 01:41 PM

Post pics of where the mounts keep breaking.
Sounds like possibly poor welding or else you need a beefier trans mount?

Where are you at in Middletown? I could come take a look.

94Dodge Truggy · 09-10-2008, 02:21 PM

With a stock samurai the t-case mounts are weak. I had 32's with 6.4 to 1 case and stock axles and gears and needed to rework the entire t-case cradle. Needs to be ridgid! They make bolt on kits to fix this and as long as you buy the good kits it will work. Mighty kong is the name of the kit I think. Look at how it is made and build it like I did.

tjjeepjeep · 09-10-2008, 03:21 PM

I found the problem

Quote:

Originally Posted by tree_bashed_sammy

i have a sammy

Flxratd · 09-10-2008, 04:39 PM

Quote:

Originally Posted by tjjeepjeep

I found the problem

yeah people in suzukis wheel hard enough to break stuff ;)

Flxratd · 09-10-2008, 04:51 PM

truggy is right if its the stock mounts your breaking it is because they are way over stressed. many manufactures have t case buckets and the 3 mounts to choose from so my suggestion is get on izook and check out the links and get some parts or some good ideas

tinbeater · 09-10-2008, 04:53 PM

Quote:

Originally Posted by Flxratd

yeah people in suzukis wheel hard enough to break stuff ;)

Nuts · 09-10-2008, 07:46 PM

Is this the sammy thats kinda back halved sitting at crack heads house? If so your pinion angle is too steep,so when the springs wrap up it binds the U-joint and breaks it.You'll need to cut the spring perches off the axle and rotate the pinion down. Are the steel arms of the T-case breaking,or just the rubber mounts between the arms and the frame?

tree_bashed_sammy · 09-11-2008, 02:55 AM

yea its the one. he never worked on it and then it started gettin messed with so i took it only thing he would say to do is move the rear end back and turn the case sideways somehow i dunno how he meant that. its breakin where the mounts bolt to the case

fabricator · 09-11-2008, 04:44 AM

any of you guys got a targa bar for a sami
that can be bought cheap?

Nuts · 09-11-2008, 06:54 AM

Quote:

Originally Posted by tree_bashed_sammy

yea its the one. he never worked on it and then it started gettin messed with so i took it only thing he would say to do is move the rear end back and turn the case sideways somehow i dunno how he meant that. its breakin where the mounts bolt to the case

Where's it at now? I can swing by this weekend and see if we can figure something out. I know right now you don't have to move the case sideways,or the axle back.

Quote:

Originally Posted by fabricator

any of you guys got a targa bar for a sami
that can be bought cheap?

I have one that spry painted OD green,haven't looked at it in awhile but I think its in pretty good shape. I'll look tonight and if its good $40,if its not so good less $s

blazerbrad · 09-11-2008, 09:03 AM

Just about every Sami with low t-case gears I've seen that gets used on the trail has trashed the stock t-case mount. Sounds like you've already got somebody to look at it, but if you need more advice I can see what the other guys in our club have done.

tree_bashed_sammy · 09-11-2008, 12:37 PM

its over by sunset park not to far from u

Nuts · 09-11-2008, 08:02 PM

Can you drive it over here tomorrow night after 9:00 pm? I'll be in the garage after I get the kids to bed.

tree_bashed_sammy · 09-12-2008, 01:10 AM

i dont get off work til 1115 and it dont have lights on it but yea i probably would haha

Nuts · 09-12-2008, 06:54 AM

I'll be out there till midnight or 1 so come on by,The garage door will be shut so all the classy middletown folks can't see what I got,so walk around to the front of the garage and KNOCK LOUDLY so the dog doesn't think you're a crack head trying to rob me ,lol

tree_bashed_sammy · 09-12-2008, 12:00 PM

i work in lebanon so i wouldnt be in middletown til around 12 so it be around 1230 before i could get over there so if u out there and wanna mess with lookin at it that late give me a call my number is 513-465-7742 call around 1130ish so i no to come over or not

09-10-2008, 01:37 PM	#1
tree_bashed_sammy just a good ol boy Join Date: Feb 2007 Location: dayton ohio Posts: 76	problems i have a sammy and i put yota axles under it with 456 gears i got 6.1 gears in the transfer case and 33/12.50 boggers on it now im havin a problem with when i take it out i brake my transfer case mounts on the frame and have threw my rear drive shaft twice and i get it fixed and it breaks again so i dunno if it my buddys work that keeps failing or what maybe im just geared way to low and thats what is causeing it i was just wanting some outside input to how to fix my problems with it thanks for your input

09-10-2008, 02:21 PM	#3
94Dodge Truggy EX-Vice President Join Date: Jan 2007 Location: Fairfield, Ohio Posts: 3,048	With a stock samurai the t-case mounts are weak. I had 32's with 6.4 to 1 case and stock axles and gears and needed to rework the entire t-case cradle. Needs to be ridgid! They make bolt on kits to fix this and as long as you buy the good kits it will work. Mighty kong is the name of the kit I think. Look at how it is made and build it like I did. __________________

09-10-2008, 07:46 PM	#8
Nuts Join Date: Feb 2008 Location: middletown,oh Posts: 508	Is this the sammy thats kinda back halved sitting at crack heads house? If so your pinion angle is too steep,so when the springs wrap up it binds the U-joint and breaks it.You'll need to cut the spring perches off the axle and rotate the pinion down. Are the steel arms of the T-case breaking,or just the rubber mounts between the arms and the frame? Last edited by Nuts; 09-10-2008 at 07:59 PM.

09-11-2008, 04:44 AM	#10
fabricator Join Date: Jan 2007 Location: Cincy, Oh Posts: 947	any of you guys got a targa bar for a sami that can be bought cheap? __________________ For you guys who can't drive, I have owned a frame rack for several years. Prices are based on your skill and ability to wreck it....

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09-10-2008, 01:41 PM	#2
jfiscus Terrain Stomper Join Date: Feb 2007 Location: Crittenden, KY Posts: 633	Post pics of where the mounts keep breaking. Sounds like possibly poor welding or else you need a beefier trans mount? Where are you at in Middletown? I could come take a look.

09-10-2008, 04:51 PM	#6
Flxratd Retired Join Date: May 2008 Location: Hamilton/Ross Posts: 645	truggy is right if its the stock mounts your breaking it is because they are way over stressed. many manufactures have t case buckets and the 3 mounts to choose from so my suggestion is get on izook and check out the links and get some parts or some good ideas

09-11-2008, 02:55 AM	#9
tree_bashed_sammy just a good ol boy Join Date: Feb 2007 Location: dayton ohio Posts: 76	yea its the one. he never worked on it and then it started gettin messed with so i took it only thing he would say to do is move the rear end back and turn the case sideways somehow i dunno how he meant that. its breakin where the mounts bolt to the case

09-11-2008, 09:03 AM	#12
blazerbrad - CORE Member - Join Date: Feb 2007 Posts: 831 Images: 6	Just about every Sami with low t-case gears I've seen that gets used on the trail has trashed the stock t-case mount. Sounds like you've already got somebody to look at it, but if you need more advice I can see what the other guys in our club have done.

09-11-2008, 12:37 PM	#13
tree_bashed_sammy just a good ol boy Join Date: Feb 2007 Location: dayton ohio Posts: 76	its over by sunset park not to far from u

09-11-2008, 08:02 PM	#14
Nuts Join Date: Feb 2008 Location: middletown,oh Posts: 508	Can you drive it over here tomorrow night after 9:00 pm? I'll be in the garage after I get the kids to bed.

09-12-2008, 01:10 AM	#15
tree_bashed_sammy just a good ol boy Join Date: Feb 2007 Location: dayton ohio Posts: 76	i dont get off work til 1115 and it dont have lights on it but yea i probably would haha

09-12-2008, 06:54 AM	#16
Nuts Join Date: Feb 2008 Location: middletown,oh Posts: 508	I'll be out there till midnight or 1 so come on by,The garage door will be shut so all the classy middletown folks can't see what I got,so walk around to the front of the garage and KNOCK LOUDLY so the dog doesn't think you're a crack head trying to rob me ,lol

09-12-2008, 12:00 PM	#17
tree_bashed_sammy just a good ol boy Join Date: Feb 2007 Location: dayton ohio Posts: 76	i work in lebanon so i wouldnt be in middletown til around 12 so it be around 1230 before i could get over there so if u out there and wanna mess with lookin at it that late give me a call my number is 513-465-7742 call around 1130ish so i no to come over or not