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Old 12-16-2007, 01:49 AM   #1
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The Copper CJ

Been working on this build for a bit now... slowly. Customer is in no hurry, and that's good...

It's been a good time, but quite time consuming (read no time to work on my crawler) but that's what business is about i guess. My crap can wait.

On the list was rock sliders, with cage tie-ins to frame, rocker guards, redone rear cage with bracing added to the front cage and dash bar, seat mounts tied to frame to accomadate new PRP seats, rear bumper, paint inside of tub, paint all new parts hammered silver along with front bumper. There will probably be more stuff added as we get close to done. I'm happy with the way things are turning out so far.

Here are some pics!

Here it is as it came into the shop




Here are the before pics of the cage


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Last edited by carwash; 12-16-2007 at 01:56 AM.
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Old 12-16-2007, 01:54 AM   #2
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In progress, and then out of the rig for finish weld and paint









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Old 12-16-2007, 01:54 AM   #3
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I would have hated to see this customer have to utilize this original cage in a roll with seeing the missing welds and the fact that the floor under the B-pillar feet was almost completely gone from rust. The rust images are a strong argument in favor of tying your cage to the frame...





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Old 12-16-2007, 02:18 AM   #4
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Slider and frame tie-in fab...











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Old 12-16-2007, 02:30 AM   #5
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Rear bumper build...











and a shot of the front bumper... built this about a year ago for this same customer, now just painting it to match.

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Old 12-16-2007, 04:07 AM   #6
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looks good...
slider and frame tie in = a bunch o work.
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For you guys who can't drive, I have owned a frame rack for several years. Prices are based on your skill and ability to wreck it....
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Old 12-16-2007, 07:37 AM   #7
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Looks good Mike ,

you going to do anything about that Rock Tattoo / soup bowl in the rocker ?
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Old 12-16-2007, 08:00 AM   #8
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Looks great Mike!
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Old 12-16-2007, 10:00 AM   #9
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Those rocker/ cage tie ins are sweet.
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Old 12-16-2007, 10:07 AM   #10
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Quote:
Originally Posted by fabricator View Post
looks good...
slider and frame tie in = a bunch o work.
yes, takes a while to get it all lined up and correct, then gotta pull it all out and weld it all up, hoping that it all the tacks hold in the pullout... then hope that in welding it all up, it didn't tweak from the heat... ugh.

Yes a lot of work, but very rewarding with how they turned out.

I will call you tomorrow Rob about cutter my rocker plates... i have my needed measurments.
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Old 12-16-2007, 10:08 AM   #11
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Quote:
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Looks good Mike ,

you going to do anything about that Rock Tattoo / soup bowl in the rocker ?
there's one on each side... he dropped it down onto a rock ledge, first run out after the new paint...

covering them up with 3/16 or 1/4 rocker plates...
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Old 12-16-2007, 10:38 AM   #12
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Very nice work! When can we see this copper beast wheel?
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Old 12-16-2007, 10:49 AM   #13
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I love that hammer finish on the sliders, stinger and rear bumper!!!
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Old 12-16-2007, 03:21 PM   #14
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vedday nice! High-5. I need to come down and check it out. Whats the word on his motor?
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Old 12-16-2007, 04:35 PM   #15
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Rear Bumper

What's with the plating and bolts on the back side of the rear bumper? Are you going to bolt it on? I'm in the process of making very similar bumpers out of the same stuff. Really thick rectangular tubing.

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Old 12-16-2007, 08:19 PM   #16
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Quote:
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What's with the plating and bolts on the back side of the rear bumper? Are you going to bolt it on? I'm in the process of making very similar bumpers out of the same stuff. Really thick rectangular tubing.

BiggDaddy
yes, the bolts go thru the rear crossmember and thread right into those plates, big 1/2 inch bolts, 12 total, should hold just fine.
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Old 12-16-2007, 08:19 PM   #17
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Quote:
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Very nice work! When can we see this copper beast wheel?
This year i'm sure... he will probably do quite a few trips.
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Old 12-16-2007, 08:20 PM   #18
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Quote:
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vedday nice! High-5. I need to come down and check it out. Whats the word on his motor?
motor is done and ready to be put back in...

for those of you that don't know, its a ridiculously built small block 400... very strong...
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Old 12-16-2007, 08:20 PM   #19
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thanks for the props everybody.
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Old 12-16-2007, 09:19 PM   #20
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So it has a chevy in it :(
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Old 12-16-2007, 10:57 PM   #21
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Quote:
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So it has a chevy in it :(
yes, its the only way to get real power and dependability out of a jeep...

hahah
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Old 12-17-2007, 02:51 PM   #22
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We have several chevys at work. I would never own one or stick a chevy engine in anything.
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Old 12-17-2007, 06:18 PM   #23
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I like the Rust color.

whats the diamond plate on the back for? Ha Ha

love them cJ's

all looks sweet. keep it up.
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Old 01-18-2008, 10:25 AM   #24
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cage painted and ready for install... painting hammered onto tubing sucks...





motor back from the builder and ready for install, with new serpentine belt system installed...





Atlas and 700R4 to be put in and custom x-member fabbed...







interior prepped for paint









taped off and any bare metal primed









cage installed, all parts reassembled, seats bolted in, etc...











some close ups...








Still have to drop motor/trans/tcase in, make crossmember, and put on the side plates to cover that body damage. I think it's turning out really nice.
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Old 01-18-2008, 10:29 AM   #25
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looks nice,,, owner should like what you have done
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