Source for Lexan?

Hope Springs Hauler · 04-13-2010, 10:41 PM

Does anyone have a good source for lexan? I am looking to make a new rear window / liftgate for my cj7 top.
I'm hoping to find 1/4 inch thick.

carwash · 04-13-2010, 11:43 PM

American Metal Supply
513-396-6600

Waffle · 04-14-2010, 01:11 AM

^^^ X2

WrenchMonkey · 04-14-2010, 01:39 AM

How big a piece you need? I might be able to scrounge some scrap...

Robert

yellowjacket · 04-14-2010, 08:43 AM

tri state plastics is a lot cheaper than ams, but be a longer drive if you just need a peice or 2 may not be worth it. its by where johnnys toys used to be in latonia ky.

Hope Springs Hauler · 04-14-2010, 09:21 AM

60" x 48" would probably be on the large side but give me room to radius corners and rout(sp?) the edges. I'm aiming to make a back glass like this.

WrenchMonkey · 04-14-2010, 12:38 PM

Quote:

Originally Posted by Hope Springs Hauler

60" x 48" would probably be on the large side but give me room to radius corners and rout(sp?) the edges. I'm aiming to make a back glass like this.

Oh, sorry. That's not a scrap, that's most of a sheet...

But I cut both my XJ doors from a piece not much bigger than that, I don't think my back window is much bigger than 18x42...

:confused:

Robert

94Dodge Truggy · 04-14-2010, 12:39 PM

You do not want to have original glass in it? Anything else scratches easily in time. Take a cardboard template to franks glass (next to fairfield bowling lanes) and get a quote on some automotive glass. They are reasonable sometimes.

Hope Springs Hauler · 04-14-2010, 01:46 PM

Yeah, Robert it is going to be pretty big. I havent put a tape on it yet, but it is a good size. I rounded up on the guestamated size so that I could have room to work with.

Truggy, The CJ7 top is supposed to have a frame. I am afraid that even tempered glass would crack. If I bought the Liftgate piece, I could use the glass that I already have. OMIX-Ada and JC whitney are pretty proud of that fiberglass reproduction piece as it is priced between $280 and $450 plus gaskets, seals, etc.

I have it in my head that I want to make this removeable so that it could stow between the roll bar and the hardtop. That way I could drive around like I do now. Drop the windows, stow the rear and take off.

jfiscus · 04-14-2010, 02:27 PM

Curbell Plastics, Zach Boehm, 513-742-9898
Piedmont Plastics, 733-9200
We use them for plastics (whoever has a cheaper price ;) )

94Dodge Truggy · 04-14-2010, 03:14 PM

Quote:

Originally Posted by jfiscus

Curbell Plastics, Zach Boehm, 513-742-9898
Piedmont Plastics, 733-9200
We use them for plastics (whoever has a cheaper price ;) )

I will 2nd piedmont plastic!

Waffle · 04-14-2010, 11:05 PM

Just for example, at AMS I got a 48"x96" 3mm lexan for $85. Think it's too thin? That's the standard replacement for snoway snow plows.

Hope Springs Hauler · 04-15-2010, 12:05 AM

Quote:

Originally Posted by stickman

Just for example, at AMS I got a 48"x96" 3mm lexan for $85. Think it's too thin? That's the standard replacement for snoway snow plows.

I'm sure 3mm is strong enough, I'm wanting thicker for the rigidity.

MrShoeBoy · 04-20-2010, 01:12 AM

Another vendor to check is Queen City Polymers in West Chester. 513-779-0990 They are right around the corner from Ikea.

I typically price match between American metals, Queen City, and Piedmont. So far this year Piedmont has been the cheapest and seem to be easier to work with when dealing with smaller orders like a sheet or 6. The more you order the cheaper it is per sheet, maybe see if some friends want to go in on the order.

Its also worth asking if they have anything in the scrap bin that might work but from the sound of it you need a big piece.

Be sure you are getting a polycarbonate sheet instead of an acrylic sheet. The poly will hold up better, its less brittle and has better impact resistance than acrylic. Also its more forgiving during fabrication IE: you wont blow corners off or crack it when drilling bolt holes.

AARON

04-13-2010, 10:41 PM	#1
Hope Springs Hauler Join Date: Jul 2008 Location: Hamilton, OH Posts: 431 Images: 16	Source for Lexan? Does anyone have a good source for lexan? I am looking to make a new rear window / liftgate for my cj7 top. I'm hoping to find 1/4 inch thick. __________________ 1988 Suzuki Samurai on propane FJ 40 axles (4.10) 5.14 tcase 36" TSL SX

04-13-2010, 11:43 PM	#2
carwash pimpin' IS easy Join Date: Jan 2007 Location: Union, KY Posts: 3,344 Images: 605	American Metal Supply 513-396-6600 __________________

04-14-2010, 01:39 AM	#4
WrenchMonkey Mechanical Animal - CORE Member - - Moderator - Join Date: Feb 2008 Location: Beechmont Posts: 1,883	How big a piece you need? I might be able to scrounge some scrap... Robert __________________ DIRTY DEEDS, DONE DIRT CHEAP Whatever doesn't kill you makes you stranger

04-14-2010, 12:39 PM	#8
94Dodge Truggy EX-Vice President Join Date: Jan 2007 Location: Fairfield, Ohio Posts: 3,048	You do not want to have original glass in it? Anything else scratches easily in time. Take a cardboard template to franks glass (next to fairfield bowling lanes) and get a quote on some automotive glass. They are reasonable sometimes. __________________

04-14-2010, 01:46 PM	#9
Hope Springs Hauler Join Date: Jul 2008 Location: Hamilton, OH Posts: 431 Images: 16	Yeah, Robert it is going to be pretty big. I havent put a tape on it yet, but it is a good size. I rounded up on the guestamated size so that I could have room to work with. Truggy, The CJ7 top is supposed to have a frame. I am afraid that even tempered glass would crack. If I bought the Liftgate piece, I could use the glass that I already have. OMIX-Ada and JC whitney are pretty proud of that fiberglass reproduction piece as it is priced between $280 and $450 plus gaskets, seals, etc. I have it in my head that I want to make this removeable so that it could stow between the roll bar and the hardtop. That way I could drive around like I do now. Drop the windows, stow the rear and take off. __________________ 1988 Suzuki Samurai on propane FJ 40 axles (4.10) 5.14 tcase 36" TSL SX

04-14-2010, 01:11 AM	#3
Waffle Join Date: Aug 2009 Location: . Posts: 75 Images: 10	^^^ X2

04-14-2010, 08:43 AM	#5
yellowjacket barely breathing Join Date: Mar 2008 Location: alexandria, ky Posts: 889	tri state plastics is a lot cheaper than ams, but be a longer drive if you just need a peice or 2 may not be worth it. its by where johnnys toys used to be in latonia ky.

04-14-2010, 02:27 PM	#10
jfiscus Terrain Stomper Join Date: Feb 2007 Location: Crittenden, KY Posts: 633	Curbell Plastics, Zach Boehm, 513-742-9898 Piedmont Plastics, 733-9200 We use them for plastics (whoever has a cheaper price ;) )

04-14-2010, 11:05 PM	#12
Waffle Join Date: Aug 2009 Location: . Posts: 75 Images: 10	Just for example, at AMS I got a 48"x96" 3mm lexan for $85. Think it's too thin? That's the standard replacement for snoway snow plows.

04-20-2010, 01:12 AM	#14
MrShoeBoy Join Date: Dec 2007 Location: Cincinnati Posts: 120	Another vendor to check is Queen City Polymers in West Chester. 513-779-0990 They are right around the corner from Ikea. I typically price match between American metals, Queen City, and Piedmont. So far this year Piedmont has been the cheapest and seem to be easier to work with when dealing with smaller orders like a sheet or 6. The more you order the cheaper it is per sheet, maybe see if some friends want to go in on the order. Its also worth asking if they have anything in the scrap bin that might work but from the sound of it you need a big piece. Be sure you are getting a polycarbonate sheet instead of an acrylic sheet. The poly will hold up better, its less brittle and has better impact resistance than acrylic. Also its more forgiving during fabrication IE: you wont blow corners off or crack it when drilling bolt holes. AARON __________________ 91 MJ Under construction

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